Take away the T-Tops on a 1999 Ford Mustang
Eradicating the T-tops on a 1999 Ford Mustang is a comparatively easy course of, nevertheless it does require some care and a focus to element. By following the steps outlined on this article, you’ll be able to safely and simply take away the T-tops out of your Mustang. This may let you benefit from the open-air driving expertise {that a} convertible Mustang presents.
Earlier than you start, you will want to collect a number of instruments. These embody a 7mm socket wrench, a 10mm socket wrench, and a Phillips head screwdriver. Additionally, you will want a clear, dry place to work. After you have gathered your instruments and located an acceptable work space, you’ll be able to start the method of eradicating the T-tops.
To start, open the doorways of the Mustang and find the 2 bolts which are situated on either side of the T-top. Use the 7mm socket wrench to take away these bolts. As soon as the bolts have been eliminated, you’ll be able to carry the T-top up and out of the automobile. Watch out to not injury the T-top or the automobile when eradicating it. As soon as the T-top has been eliminated, you’ll be able to repeat the method on the opposite aspect. As soon as each T-tops have been eliminated, you’ll be able to retailer them in a protected place till you might be able to put them again on.
Security Precautions and Preparation
Security Precautions
Earlier than embarking on the duty of eradicating the roof out of your S197 Mustang hardbody, it’s crucial to prioritize security. Listed below are some essential precautions to make sure a protected and seamless course of:
– Private Protecting Gear (PPE): All the time put on applicable PPE, together with security glasses, work gloves, and a tough hat, to guard your self from potential hazards similar to falling particles or sharp metallic edges.
– Safe Workspace: Select a well-lit, open space with ample air flow. Clear the realm of obstacles and guarantee you might have enough headroom to work comfortably.
– Disconnect Battery: To forestall electrical hazards, disconnect the automobile’s battery by eradicating the destructive terminal first.
– Take away Inside Trim: Rigorously take away the inside trim across the roof, together with headliners, pillars, and window moldings. Label the parts for simpler reinstallation later.
– Establish Anchor Factors: Find and mark all of the anchor factors the place the roof bolts or screws are connected to the physique body. This may assist guarantee correct alignment and keep away from injury throughout removing.
– Receive Help: The roof is a heavy part, so it’s endorsed to have at the very least one assistant to assist with lifting and positioning.
Eradicating the Third Brake Gentle and Trunk Weatherstrip
Eradicating the Third Brake Gentle
1. Use a flathead screwdriver to rigorously pry open the plastic cowl on the inside of the trunk lid the place the third brake mild is situated.
2. As soon as the duvet is open, disconnect {the electrical} connector for the third brake mild.
3. Take away the 2 bolts that maintain the third brake mild in place and carry it out of the trunk lid.
Eradicating the Trunk Weatherstrip
Supplies Wanted:
| Instrument | Amount |
|---|---|
| Plastic Trim Instrument | 1 |
| Phillips Screwdriver | 1 |
Steps:
- Use a plastic trim instrument to softly pry up the weatherstrip alongside the highest of the trunk lid. Watch out to not tear the weatherstrip.
- Proceed prying up the weatherstrip alongside the perimeters and backside of the trunk lid.
- Use a Phillips screwdriver to take away the screws that maintain the weatherstrip in place.
- Carry the weatherstrip off the trunk lid.
Disconnecting the Wiring Harness and Gas Traces
As soon as the bolts holding the roof in place have been eliminated, you’ll be able to start disconnecting the wiring harness and gas traces. Begin by unplugging the wiring harness from the taillights, then rigorously work your approach ahead, unplugging every connector as you go. Be sure you label every connector as you disconnect it so that you could reconnect them appropriately afterward.
As soon as the wiring harness has been disconnected, you’ll be able to transfer on to the gas traces. The gas traces are situated beneath the automobile, close to the gas tank. To disconnect the gas traces, you will want to make use of a wrench to loosen the nuts that maintain them in place. As soon as the nuts are free, you’ll be able to gently pull the gas traces off of the tank.
Eradicating the Roof
| Step | Description |
|---|---|
| 1 | Find the 4 bolts that maintain the roof in place. These bolts are situated alongside the highest of the windshield body and alongside the perimeters of the rear window. |
| 2 | Use a wrench to take away the bolts. |
| 3 | Rigorously carry the roof off of the automobile. The roof is heavy, so it is very important have somebody allow you to carry it. |
Supporting the Roof Panel
Earlier than eradicating the roof, it’s essential to securely assist it to forestall it from collapsing or inflicting any injury. This may be achieved by utilizing a number of assist beams or sturdy bars.
Steps for Supporting the Roof Panel:
| Step | Description |
|---|---|
| 1 | Collect two assist beams or sturdy bars of applicable size and energy. |
| 2 | Place one assist beam or bar throughout the inside of the automobile, operating from the windshield body to the rear window body. |
| 3 | Place the second assist beam or bar perpendicular to the primary one, throughout the middle of the roof. |
| 4 | Rigorously carry the roof panel and place it securely on the assist beams. Make sure that the roof panel is evenly supported and doesn’t sag or transfer. Use further assist beams or wedges as vital to offer additional stability. |
Marking and Slicing the Roof Panel
Earlier than beginning the chopping course of, it is essential to meticulously mark the areas to be lower to make sure clear and exact cuts. This is an in depth breakdown of the marking and chopping process:
1. Take away the Trim and {Hardware}
Start by eradicating all trim items and {hardware} surrounding the roof panel, together with the windshield and rear window molding, in addition to any roof racks or different attachments.
2. Measure and Mark Reduce Line
Utilizing a degree or chalk line, rigorously measure and mark the lower line alongside the perimeter of the roof panel. Make sure that the road is straight and parallel to the perimeters of the automobile.
3. Apply Masking Tape
To forestall metallic splinters and defend the paint across the lower line, apply masking tape alongside the supposed lower path. This may create a clear and even edge and decrease injury to the adjoining areas.
4. Set Up Slicing Instruments
Put together your energy instruments for the chopping course of. You have to a reciprocating noticed with a metal-cutting blade, an angle grinder, or a plasma cutter. Select the suitable instrument based mostly in your ability degree and availability of apparatus.
5. Reduce the Panel with Precision
Cautiously lower alongside the marked line together with your chosen instrument. Put on applicable security gear and take your time to make managed and straight cuts. Begin from the middle and work your approach in the direction of the perimeters. If utilizing a reciprocating noticed, hold the blade perpendicular to the metallic floor and lower slowly to keep away from bending or distorting the panel. For an angle grinder, preserve a continuing and agency grip, guiding the instrument alongside the lower line. Alternatively, a plasma cutter presents a extra exact and environment friendly chopping methodology, however requires proficiency in its use.
Eradicating the Rear Window
The rear window is probably the most difficult a part of the roof to take away, as it’s bonded in place with a powerful adhesive. Nonetheless, with the best instruments and methods, it may be eliminated safely.
- Use a warmth gun to melt the adhesive across the edges of the window. Work slowly and punctiliously, and keep away from overheating the window, as this might trigger it to crack.
- As soon as the adhesive is softened, use a putty knife or a skinny pry bar to rigorously pry the window free.
- Be affected person and work slowly, because the adhesive might be tough to interrupt free.
- As soon as the window is free, take away it from the automobile.
- Clear the realm across the window opening with a solvent to take away any remaining adhesive.
- Apply a brand new bead of adhesive across the window opening and reinstall the window in reverse order.
Suggestions for Eradicating the Rear Window
Listed below are a number of ideas that will help you take away the rear window safely and effectively:
- Use a pointy putty knife or pry bar. A uninteresting instrument will probably be extra more likely to injury the window.
- Work slowly and punctiliously. Dashing the method may result in a cracked window.
- Keep away from overheating the window with the warmth gun. Extreme warmth may cause the window to crack.
- If you’re having issue eradicating the window, you’ll be able to attempt utilizing a window removing instrument. These instruments are particularly designed to take away bonded home windows.
- As soon as the window is eliminated, make sure to clear the realm across the window opening with a solvent to take away any remaining adhesive.
- Apply a brand new bead of adhesive across the window opening and reinstall the window in reverse order.
| Step | Motion |
|---|---|
| 1 | Use a warmth gun to melt the adhesive across the edges of the window. |
| 2 | Use a putty knife or a skinny pry bar to rigorously pry the window free. |
| 3 | As soon as the window is free, take away it from the automobile. |
| 4 | Clear the realm across the window opening with a solvent to take away any remaining adhesive. |
| 5 | Apply a brand new bead of adhesive across the window opening and reinstall the window in reverse order. |
Safely Lifting and Eradicating the Roof Panel
7. Eradicating the Roof Panel
Step a: Carry the roof panel gently upward from the entrance corners. Keep away from placing an excessive amount of stress on the corners or edges.
Step b: Because the roof is lifted, assist it with one hand on the entrance, whereas utilizing your different hand to concurrently disconnect {the electrical} connections on the rear of the panel.
Step c: Rigorously carry the roof panel totally upward and off the automobile. Don’t drop or place it on the bottom abruptly to forestall injury.
Step d: Preserve the roof panel in a safe location for reinstallation or storage.
| Step | Motion |
|---|---|
| 1 | Carry the roof panel by the entrance corners. |
| 2 | Assist the roof with one hand, whereas disconnecting {the electrical} connections on the rear with the opposite hand. |
| 3 | Carry the roof panel totally upward and off the automobile. |
| 4 | Retailer the roof panel in a safe location. |
Inspecting and Making ready the Roof Panel for Storage
As soon as the roof panel is faraway from the automobile, it is essential to examine it totally and put together it for correct storage. Comply with these steps to make sure its longevity:
Cleansing the Roof Panel
Completely wash the roof panel utilizing gentle cleaning soap and water to take away any grime, grime, or particles. Keep away from utilizing harsh chemical compounds or abrasive cleaners that might injury its end.
Drying the Roof Panel
After washing, pat the roof panel dry with a clear microfiber fabric or towel. Enable it to air dry utterly in a clear, well-ventilated space to forestall rust or moisture injury.
Inspecting for Harm
Rigorously examine the roof panel for any dents, scratches, or different injury. If any injury is discovered, restore or change the panel as vital to keep up its integrity and worth.
Making use of Protecting Coating
To guard the roof panel from scratches and fading, apply a skinny layer of automotive wax or polish utilizing a gentle fabric or applicator. This may assist protect its end and stop oxidation.
Wrapping the Roof Panel
Wrap the roof panel in a gentle, protecting cowl or blanket to defend it from mud and scratches throughout storage. Safe the duvet with straps or bungee cords to forestall it from coming free.
Storing the Roof Panel
Retailer the wrapped roof panel in a dry, well-ventilated space away from direct daylight. Keep away from storing it on the bottom or in humid environments, as this will result in rust or mildew.
Really helpful Storage Circumstances:
| Temperature | 50-70°F (10-21°C) |
|---|---|
| Humidity | 40-60% |
By following these steps, you’ll be able to guarantee the right storage and longevity of your S197 Mustang’s hardtop roof panel.
Reinstalling the Roof Panel
To reinstall the roof panel in your S197 Mustang hardtop, comply with these steps:
1. Align the Roof Panel
Carry the roof panel into place and punctiliously align it with the mounting factors alongside the windshield header and aspect pillars.
2. Safe the Entrance Bolts
Insert the 4 entrance bolts into the mounting factors alongside the windshield header and hand-tighten them.
3. Set up the Rear Bolts
Find the rear mounting factors on the aspect pillars and insert the rear bolts. Tighten them hand-tight.
4. Tighten the Bolts
Utilizing a torque wrench, tighten the entrance bolts to fifteen ft-lbs and the rear bolts to 10 ft-lbs.
5. Reconnect Electrical Connections
If disconnected, reconnect any electrical connections, such because the headliner and rear window defroster.
6. Set up the Trim
Reinstall the A-pillar and C-pillar trim items.
7. Examine the Seal
Get contained in the automobile and shut all of the home windows. Use a flashlight to verify for any gaps or leaks across the roof panel.
8. Examine the Roof Panel
As soon as the roof panel is put in, examine it rigorously for any injury or misalignment.
9. Water Take a look at the Car
To totally verify for leaks, take the automobile out within the rain or use a hose to simulate rainfall. Observe the inside of the automobile for any indicators of water ingress.
| Roof Panel Mounting Factors | Torque |
|---|---|
| Entrance Bolts (Windshield Header) | 15 ft-lbs |
| Rear Bolts (Facet Pillars) | 10 ft-lbs |
Suggestions for a Profitable Roof Removing and Reinstallation
1. Security First
Earlier than you begin, guarantee you might have all the mandatory instruments and security gear. Put on gloves, eye safety, and a mud masks.
2. Interact a Serving to Hand
The roof is heavy, and it is best to have somebody help you with the removing and reinstallation.
3. Disconnect the Battery
To forestall any electrical hazards, disconnect the battery’s destructive terminal.
4. Take away Inside Trim
Find and take away the inside trim items, similar to A-pillar covers and windshield garnish moldings.
5. Unscrew Roof Bolts
Use a socket wrench to take away all of the bolts securing the roof to the physique and quarter panels.
6. Rigorously Carry the Roof
With the bolts eliminated, rigorously carry the roof off the physique. Use a suction cup or a gentle strap to keep away from damaging the paint.
7. Retailer the Roof Securely
Place the roof in a protected location the place it won’t get broken or trigger injury to different objects.
8. Examine and Clear Roof Channels
Earlier than reinstalling the roof, examine the channels the place the roof bolts on for any particles or injury.
9. Place the Roof
Rigorously decrease the roof onto the physique, making certain it aligns appropriately with the channels.
10. Reinstall Bolts and Torque
Utilizing the offered sequence and torque specs, step by step tighten all of the bolts securing the roof. This step is essential for structural integrity and stopping leaks.
Torque Sequence:
| Bolt Location | Torque (ft-lbs) |
|---|---|
| Quarter Panel (Entrance) | 35 |
| Quarter Panel (Rear) | 50 |
| A-Pillar | 25 |
| B-Pillar | 30 |
| C-Pillar | 35 |
11. Reattach Inside Trim
Reinstall all the inside trim items in reverse order of removing.
12. Reconnect the Battery
As soon as every part is safe, reconnect the battery’s destructive terminal.
Take the Roof Off of an S197 Mustang Hardtop
Eradicating the roof from an S197 Mustang hardtop is a comparatively easy course of that may be accomplished in a number of hours with the best instruments and data. Listed below are the steps concerned:
- Take away the bolts holding the roof in place. There are 10 bolts that should be eliminated, 5 on either side of the roof. The bolts are situated beneath the weatherstripping across the roof.
- Disconnect {the electrical} connectors. There are two electrical connectors that should be disconnected, one on either side of the roof. The connectors are situated close to the rear of the roof.
- Carry the roof off of the automobile. As soon as the bolts are eliminated and {the electrical} connectors are disconnected, you’ll be able to carry the roof off of the automobile. It is very important carry the roof evenly to keep away from damaging it.
Folks Additionally Ask
What instruments do I have to take away the roof from an S197 Mustang hardtop?
You have to the next instruments to take away the roof from an S197 Mustang hardtop:
- 10mm socket wrench
- Phillips head screwdriver
- Flat head screwdriver
- Pry bar
