Featured Picture: [Image of a 2002 Ford Excursion turn signal switch]
Changing a flip sign change in a 2002 Ford Tour could look like a frightening job, however with the precise instruments and a bit of endurance, it may be completed in a number of hours. This text will present detailed directions on learn how to change the flip sign change, together with eradicating the steering wheel and accessing the change. By following these steps, it can save you your self money and time by doing the restore your self.
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Earlier than you start, collect all the mandatory instruments and supplies. You’ll need a Phillips head screwdriver, a flat head screwdriver, a 10mm socket wrench, and a brand new flip sign change. Upon getting every thing you want, park the Tour in a protected and stage location. Flip off the engine and disconnect the damaging terminal of the battery. This may stop any electrical shocks while you’re working.
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The following step is to take away the steering wheel. To do that, insert the important thing into the ignition and switch it to the "On" place. Use the flat head screwdriver to launch the 2 screws which can be positioned on the again of the steering wheel. As soon as the screws are unfastened, rigorously pull the steering wheel in direction of you. Disconnect {the electrical} connectors which can be connected to the steering wheel, after which set it apart. Now you’ll have entry to the flip sign change.
Eradicating the Steering Column Cowl
To take away the steering column cowl in your 2002 Tour, you will have to observe these steps:
- Disconnect the damaging battery terminal. This may stop any electrical shocks when you’re working.
- Determine the 2 screws that maintain the column cowl in place. They’re positioned on the underside of the duvet, close to the steering wheel.
- Take away the 2 screws. You could want to make use of a Phillips head screwdriver or a Torx bit, relying on the kind of screws your Tour has.
- Gently pull the column cowl down and away from the steering column. It ought to come off simply as soon as the screws are eliminated.
- Disconnect {the electrical} connectors from the column cowl. There are normally two or three connectors that have to be disconnected.
- Set the column cowl apart in a protected place. Now you can entry the flip sign change.
Further Notes:
- If in case you have problem eradicating the column cowl, attempt utilizing a trim instrument or a flathead screwdriver to softly pry it off.
- Watch out to not injury {the electrical} connectors when disconnecting them.
- As soon as the column cowl is eliminated, you’ll need to take away the flip sign change. Seek advice from the following part for directions on how to do that.
Detaching the Airbag Module
Detaching the airbag module on a 2002 Tour is an important security precaution that should be taken earlier than continuing with the flip sign change alternative. Comply with these detailed steps to securely take away the airbag module:
Disconnect the Battery
Find the battery terminal on the damaging facet and loosen the nut with a wrench. Rigorously carry the damaging terminal wire off the battery put up and set it apart to forestall electrical shorts.
Wait 15 Minutes
Enable roughly quarter-hour for the car’s electrical system to discharge residual power. This ready interval ensures that the airbag module is totally protected to deal with.
Find the Airbag Module
Open the motive force’s facet door and search for the airbag module positioned behind the steering wheel. It needs to be a round or square-shaped element with a yellow connector.
Disconnect the Yellow Connector
Gently press down on the discharge tab on the yellow connector. As soon as launched, pull the connector straight out to detach it from the airbag module.
Take away the Airbag Module Bolts
Utilizing a Torx T30 driver, take away the 2 bolts securing the airbag module to the steering wheel meeting. Grip the airbag module firmly and gently pull it straight in direction of you to detach it.
| Instrument Required | Function |
|---|---|
| Wrench | To loosen and take away battery terminal |
| Torx T30 Driver | To take away airbag module bolts |
Disconnecting the Battery
Earlier than you start engaged on the flip sign change, it is essential to disconnect the battery to forestall electrical shock or injury to the car’s electrical system.
Step 1: Find the Battery
Open the hood and find the battery. It is usually positioned within the engine compartment, close to the firewall. The battery may have two terminals, a optimistic (+) and a damaging (-).
Step 2: Take away the Destructive Terminal
Utilizing a wrench or socket, rigorously loosen the nut that secures the damaging terminal cable to the battery. Don’t disconnect the optimistic terminal but.
Step 3: Isolate the Destructive Cable
As soon as the nut is unfastened, gently carry the damaging cable off the battery terminal. To stop unintentional contact, wrap electrical tape across the uncovered terminal or safe it utilizing a terminal protector. This may isolate the battery from the car’s electrical system.
Warning: Don’t disconnect the optimistic terminal till the damaging terminal is totally remoted. Failure to take action could end in a brief circuit and potential electrical injury.
| Battery Terminal | Motion |
|---|---|
| Destructive (-) | Loosen the nut, take away the cable, and isolate it. |
| Constructive (+) | Don’t disconnect but. |
Eradicating the Steering Wheel
Step 1: Disconnect the Battery
Earlier than starting any work, disconnect the damaging terminal of the battery to forestall electrical hazards.
Step 2: Take away the Airbag
Utilizing a screwdriver, take away the 2 screws that maintain the airbag in place. Gently pull the airbag in direction of you and disconnect {the electrical} connector on the again.
Step 3: Take away the Steering Wheel Nut
Utilizing a socket wrench, take away the nut that holds the steering wheel in place.
Step 4: Eradicating the Steering Wheel
This step might be barely difficult and requires some drive.
- With one hand, firmly grasp the steering wheel and with the opposite, place a knee on the middle of the steering wheel.
- Pull the steering wheel straight in direction of you whereas concurrently rocking it backwards and forwards till it comes unfastened from the steering column. Don’t twist or flip the steering wheel as this could injury the clockspring.
- As soon as unfastened, gently carry up the steering wheel to take away it from the steering column.
Detaching the Flip Sign Swap
To detach the flip sign change, observe these steps:
- Use a Phillips head screwdriver to take away the 2 screws that maintain the steering column cowl in place.
- Pull the steering column cowl off the steering column.
- Find the flip sign change on the left facet of the steering column.
- Press the discharge button on the flip sign change and pull the change straight in direction of you to detach it from the steering column.
- Unplug {the electrical} connector from the again of the flip sign change.
Instruments Required Phillips head screwdriver
As soon as the flip sign change is indifferent, you possibly can proceed to interchange it with a brand new one.
Putting in the New Flip Sign Swap
6. Wiring the Flip Sign Swap
Now that the flip sign change is in place, it is time to join the wires. Seek advice from the wiring diagram supplied within the car’s service handbook to determine the proper wire connections. The change may have a number of terminals, every designated for a selected perform (e.g., left flip, proper flip, hazards). Match the wire colours to the corresponding terminals and safe the connections with electrical tape or warmth shrink tubing to forestall any shorts or unfastened connections.
As soon as the wires are linked, double-check the connections to make sure they’re tight and safe. A unfastened connection might result in electrical points or the flip indicators not functioning correctly.
Detailed Wiring Desk:
| Wire Colour | Flip Sign Perform |
|---|---|
| Inexperienced | Left Flip |
| Yellow | Proper Flip |
| Pink | Hazard Lights |
| Black | Floor |
Word: Wire colours could differ relying on the car’s make and mannequin, so at all times seek the advice of the service handbook for correct wiring data.
Reconnecting the Battery
7. Reconnect the battery. It is a vital step, as incorrectly reconnecting the battery can injury {the electrical} system of your Tour. Comply with these steps rigorously:
- Find the damaging battery terminal (normally black) and optimistic battery terminal (normally pink).
- Clear the battery terminals and cable ends with a wire brush or sandpaper. This may guarantee a superb electrical connection.
- Reconnecting the damaging battery terminal first, then the optimistic terminal.
- Tighten the battery terminal bolts securely, however don’t overtighten.
- Double-check that the terminals are clear and the bolts are securely tightened.
- Begin the engine to confirm that {the electrical} system is functioning correctly.
- Should you encounter any points with {the electrical} system after reconnecting the battery, seek the advice of with a certified mechanic for help.
To summarize, reconnecting the battery entails cleansing the terminals, reconnecting the damaging terminal first, then the optimistic terminal, tightening the terminal bolts securely, and checking for correct electrical system perform. If you’re not sure about any facet of this course of, it’s advisable to hunt skilled help.
Reattaching the Steering Wheel
Now it is time to put the steering wheel again on. Rigorously align the steering wheel with the stem and slide it onto the splines till it suits snugly. Be sure that the steering wheel is straight, then tighten the nut on the steering wheel stem to the desired torque utilizing a torque wrench.
Tip: Use a dab of blue threadlocker on the nut earlier than tightening it to forestall it from loosening over time.
Putting in the Airbag Module and Horn Contact
Place the airbag module on the steering wheel, guaranteeing that it’s accurately aligned. Use a Phillips screwdriver to tighten the 2 bolts that safe the airbag module. Then, join the horn contact to the corresponding socket on the steering wheel and safe it with a bolt.
Reconnecting the Battery
Find the optimistic and damaging battery terminals and reconnect them to the battery. Tighten the terminal nuts securely utilizing a wrench.
Testing the Flip Sign Swap
Begin the engine and check the brand new flip sign change. Have interaction the flip sign lever in each instructions to make sure that the flip indicators and hazards are functioning correctly.
Tip: If any of the flip indicators or hazards are usually not working, double-check the connections and be sure that the flip sign change is correctly put in.
Reinstalling the Airbag Module
Reconnect the airbag module and safe it with the bolts. Tighten the bolts to the desired torque.
Gently align the damaging terminal of the battery with its put up and tighten the bolt. Don’t overtighten.
Join the optimistic terminal of the battery and tighten the bolt. Reinstall the battery cowl.
Confirm that {the electrical} system is functioning accurately by testing the lights, horn, and different electrical elements.
Examine the airbag warning mild on the instrument panel. It needs to be off.
Begin the engine and check the flip indicators and hazard lights to make sure they’re working correctly.
Necessary Word: All the time disconnect the battery earlier than servicing any electrical elements to forestall unintentional airbag deployment.
Tightening Torques for Airbag Module
| Bolt Measurement | Tightening Torque |
|---|---|
| M8 | 25 Nm (18.4 ft-lb) |
| M10 | 45 Nm (33.2 ft-lb) |
Changing the Steering Column Cowl
1. Take away the 2 screws that maintain the steering column cowl in place, positioned on the backside of the duvet.
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Rigorously pull the duvet downwards to disengage it from the steering column.
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Disconnect {the electrical} connector for the flip sign change from the underside of the duvet.
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Take away the previous flip sign change by pushing in on the discharge tab and pulling it straight out.
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Set up the brand new flip sign change by pushing it straight in till it clicks into place.
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Reconnect {the electrical} connector to the change.
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Align the column cowl with the steering column and snap it into place.
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Reinstall the 2 screws that maintain the duvet in place.
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Examine the flip sign perform to make sure it’s working accurately.
10. Further Particulars for Step 10:
– Examine the flip sign change for any injury. If there’s any seen injury, change the change.
– Lubricate the change with a small quantity of dielectric grease to make sure clean operation.
– Take a look at the change by turning on the flip indicators and checking if they’re functioning accurately.
– Reconnect the battery and begin the car to confirm that the change is working correctly.
– If the flip indicators are nonetheless not functioning accurately, test the wiring and connections for any points.
Tips on how to Change a 2002 Tour Flip Sign Swap
The flip sign change is a vital element of your car’s electrical system. It permits you to talk your driving intentions to different drivers and pedestrians. In case your flip sign change fails, you will need to change it as quickly as potential.
Changing a flip sign change is a comparatively simple course of that may be accomplished in about half-hour. To switch the flip sign change in a 2002 Tour, you’ll need the next instruments:
- Phillips head screwdriver
- Flathead screwdriver
- New flip sign change
Upon getting gathered the mandatory instruments, observe these steps to interchange the flip sign change:
- Disconnect the damaging battery terminal.
- Find the flip sign change. It’s positioned on the steering column, simply behind the steering wheel.
- Use a Phillips head screwdriver to take away the 2 screws that maintain the flip sign change in place.
- Rigorously pull the flip sign change straight out of the steering column.
- Disconnect {the electrical} connector from the flip sign change.
- Join {the electrical} connector to the brand new flip sign change.
- Slide the brand new flip sign change into the steering column.
- Safe the flip sign change with the 2 screws.
- Reconnected the damaging battery terminal.
- Take a look at the flip sign change to verify it’s working correctly.
Folks Additionally Ask
The place is the flip sign change positioned?
The flip sign change is positioned on the steering column, simply behind the steering wheel.
How do I do know if my flip sign change is unhealthy?
There are a number of indicators that your flip sign change could also be unhealthy. These embody:
- The flip indicators don’t work
- The flip indicators solely work intermittently
- The flip sign indicator lights don’t come on
- The flip indicators keep on when you’re not utilizing them
Can I change the flip sign change myself?
Sure, it’s potential to interchange the flip sign change your self. The method is comparatively simple and might be accomplished in about half-hour.
How a lot does it value to interchange a flip sign change?
The price to interchange a flip sign change will differ relying on the make and mannequin of your car. Usually, you possibly can count on to pay between $50 and $100 for the half and labor.
